Supporting Our Semiconductor Customers Better than Ever with a New Cleanroom

Precision is an expectation in our industry, and cleanliness is necessary for many applications. This is most evident in industries like semiconductor manufacturing and aviation, which have stringent requirements.

Athena Manufacturing has recently expanded our capabilities to include cleanroom assembly as part of our commitment to providing top-tier services for semiconductor customers.

Let’s examine the significance of cleanroom space and its application in the critical semiconductor industry before discussing the added value of Athena Manufacturing’s cleanroom assembly services. 

Understanding Cleanroom Requirements

Cleanroom assembly is essential in the semiconductor industry, where even the smallest particle can wreak havoc on critical components. These parts must be handled in a highly controlled environment where air quality, temperature, humidity, and other factors are meticulously regulated to minimize contamination.

Here at Athena, we’ve made significant investments to ensure that our cleanroom meets the stringent standards required by our semiconductor customers. Our 4,000-square-foot Class 1000 cleanroom features HEPA filters and is certified to ISO 6 cleanroom classifications, ensuring a high level of cleanliness suitable for semiconductor applications. By conducting assembly in a controlled environment, we can significantly reduce the risk of contamination, thereby improving product quality and reliability.

The Benefits of Athena’s Cleanroom Capabilities

For Athena Manufacturing, our cleanroom space represents more than just an added facility – it’s a testament to our ongoing commitment to innovation and customer satisfaction. By offering cleanroom assembly services, we can add value to our semiconductor clients in the following ways:

Reduced Hassle

Our investment in an in-house cleanroom allows us to reduce customers’ BOMs and assembly burdens. Because we manage several capabilities in-house – now including cleanroom assembly services – our team can manage customers’ processes for them, serving as a one-stop manufacturer. As a result, our customers don’t need to facilitate timelines or connect with multiple suppliers for machining and cleanroom assembly services.

Cost and Time Savings

Our vertical integration cuts out unnecessary players that might increase overhead costs. By handling everything under our roof and eliminating a few levels of overhead, we can drive customers' cost savings.

Similarly, fewer suppliers significantly cut down lead times. Customers can utilize a single resource for one-stop solutions rather than moving components from point A for machining, point B for cleanroom assembly, and point C for delivery.

Expertise and Experience

Our cleanroom capabilities allow us to take a higher-level approach to product assembly, leveraging our expertise in mechanical and electro-mechanical assembly to deliver comprehensive solutions to our clients.

Additionally, our cleanroom facility is managed by experienced professionals with extensive knowledge of cleanroom protocols, ensuring that our operations meet the highest industry standards. Athena’s operations director has over a decade of experience working for several CM integrators in the cleanroom space. So, while the cleanroom is new to Athena Manufacturing, the individual leading this space has vast experience and expert knowledge.

At Athena Manufacturing, our investment in cleanroom space underscores our dedication to meeting the evolving needs of our customers, especially those in the semiconductor sector. We aim to enhance product quality, reduce costs, and simplify the supply chain by providing state-of-the-art cleanroom assembly services. Coupled with our vast precision machining services, this added capability further strengthens Athena’s one-shop contract manufacturing solutions.

Partner with Athena Manufacturing for exceptional components in the semiconductor space and beyond.

Bill Johnson